ENVIRONMENTALLY CONSCIOUS

DESIGN AND MANUFACTURING RESEARCH

 

 MOHSEN  SHAHINPOOR

Editor-In-Chief

   

KWANG J. KIM 

Executive Editor

 

  

 

  

Albuquerque, New Mexico

International Journal of Environmentally Conscious Design & Manufacturing 

Volume 13, Number 2, 2006-07

 

 

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Contents 

simulation of a closed-loop manufacturing system focused on material balance of forward and inverse flows , by SHINSUKE KONDOH, MASAYUKI SOMA AND YASUSHI UMEDA

Environmental consciousness in manufacturing has increased in recent years. In order to maximize the potential of this approach, closed-loop manufacturing systems, where products are made from used products, reused parts and materials from market, as well as new materials, should be established. For factories, the often-complicated fluctuations associated with volumes, quality, and supply of these reused resources make effective management of these factories considerably difficult. The purpose of this study was thus to derive rules and conditions for operating such factories efficiently by simulating processes considering the fluctuations of material supply. Simulation results show that fluctuations in operation time during recovery processes have a significant impact on the smoothness of flow through the entire system. Also, variations in the lifetime of each part in a product is responsible for low saturation rates of market demand, although these variations can level the load of recovery processes and decrease inventory levels of the inverse processes.

  KEYWORDS: closed-loop manufacturing system, material balance, fluctuation, discrete event simulation